Predictive Maintenance
Predictive maintenance shifts cylinder upkeep from reactive to planned — using test history, usage and condition data to service and re-test cylinders before problems arise.
For cylinders, the core of this is never missing a statutory hydro test or inspection: the system tracks every due date and warns you well in advance.
Layered with usage and, where available, sensor data, predictive maintenance helps you retire or repair at-risk cylinders before they fail in the field.
Key benefits
Never miss a test
Hydro-test and inspection due dates are tracked and flagged automatically.
Prevent failures
At-risk cylinders are identified for servicing before they fail in use.
Safety and compliance
A complete, current test record keeps you audit- and regulation-ready.
Longer asset life
Timely maintenance extends the usable life of each cylinder.
What's included
- Hydro-test and inspection scheduling
- Automatic due-date and overdue alerts
- Condition and usage tracking
- Test and maintenance history per cylinder
- Quarantine of out-of-test cylinders
- Compliance and safety reporting
Frequently asked questions
How does predictive maintenance improve safety?
By tracking every cylinder's test and inspection due dates and flagging them in advance, it ensures no cylinder stays in service past its statutory test.
Can it stop out-of-test cylinders being used?
Yes — cylinders due or overdue for testing can be quarantined so they are not dispatched.
What data drives the predictions?
Test history, usage patterns and, where available, condition or sensor data.
Does it help with audits?
Yes, a complete and current maintenance record keeps you ready for safety audits and regulators.
Ready to gain full control of every cylinder?
Book a personalized GCT demo and see how leading gas companies eliminate cylinder losses.